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Case Study:
Centrifuge Cement Dust Coating Solution.
Centrifuge Cement Dust Coating Solution.
Two centrifuges used for cement dust handling at a mining site faced severe wear due to the abrasive materials being processed. This ongoing abrasion caused frequent maintenance interruptions, reducing operational efficiency and driving up costs. With prior success using Resimac coatings in similar applications, the client sought a reliable coating solution to withstand harsh conditions, protect critical equipment, and minimize maintenance needs. Restoring the centrifuges’ durability would help extend their service life and ensure continuous operation.
Resimac’s Centrifuge Cement Dust Coating Solution.
- Abrasive grit blasting to an 80-micron profile for optimal adhesion.
- Apply 2 protective coats of Resimac 202 Ceramic Repair Fluid.
- Repair minor surface damage with Resimac 201 Ceramic Repair Paste before the final coating application.
Application Details for Centrifuge Cement Dust Coating Solution.
The centrifuge surfaces were grit blasted to an 80-micron profile, ensuring optimal adhesion for the protective coating. Even intricate areas, including the hard-faced steel plates, were carefully prepared to meet the required standards. After surface preparation, two coats of Resimac 202 Ceramic Repair Fluid were precisely applied, creating a durable shield against the abrasive impact of cement dust. Additionally, damaged areas were repaired with Resimac 201 Ceramic Repair Paste, restoring structural integrity before the final coating was applied.
Products Used.
Results and Benefits of Resimac Solutions.
The Resimac 202 coating formed a durable, long-lasting protective barrier, shielding the centrifuges from abrasive cement dust wear. Resimac 201 Ceramic Repair Paste effectively restored surface integrity before the final coating, ensuring a solid foundation. Together, these coatings provided superior abrasion resistance and structural reinforcement, significantly reducing maintenance needs and extending operational cycles. The client valued the solution’s reliability and cost efficiency, incorporating routine recoating to maintain consistent performance. This comprehensive repair approach minimized downtime, reduced the risk of equipment failure, and optimized both operational efficiency and service life.
Partner with Resimac SA.
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