Innovative Composites & Industrial Coatings
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Case Study:
Steel Piling Protection Solution.
Steel Piling Protection Solution.
The steel pilings supporting a bridge over the River Thames were exposed to severe environmental stressors, resulting in advanced corrosion and erosion. To prevent further structural damage, a highly durable protective solution was essential. The client required a coating that could be applied and cured underwater, ensuring the pilings remained protected, stable, and resistant to future degradation.
Resimac’s Steel Piling Protection Solution.
Loose corrosion and marine growth mechanically removed to prepare the steel piling surface.
208 Ceramic UW applied to protect pilings from further damage.
Coating designed to cure underwater for effective splash zone protection.
Application Overview of Resimac’s Steel Piling Protection Solution.
The repair operation was carried out from floating pontoons, enabling efficient access to steel pilings exposed to both air and the tidal splash zone. Surface preparation involved handheld needle guns to remove loose corrosion and marine growth, creating a roughened profile to ensure strong coating adhesion. To safeguard the surrounding environment, a debris mesh was installed to capture particulates and maintain water quality. Final cleaning with fresh water eliminated residual contaminants.
Protective Coating Application on Steel Pilings.
Resimac 208 Ceramic UW was applied in two uniform coats, each at 1mm thickness, using a plastic applicator. This advanced underwater-curing coating established a robust barrier against corrosion and erosion. Its exceptional performance was particularly vital below the waterline, where exposure to harsh conditions demanded superior, long-lasting protection for the structural integrity of the pilings.
Results & Benefits of the Resimac SA Steel Piling Protection System using 208 Ceramic UW.
The application of Resimac 208 Ceramic UW delivered exceptional long-term protection for the Thames Bridge steel pilings, effectively withstanding corrosion and erosion in the harsh splash zone environment. 208 Ceramic UW’s unique underwater-curing capability allowed the repair to be executed without dewatering or disrupting river flow—streamlining installation while preserving natural conditions.
This durable, solvent-free epoxy coating significantly extended the service life of the steel pilings, reduced future maintenance needs, and reinforced the overall structural integrity of the Thames Bridge. The result was a cost-effective, high-performance solution that addressed both current damage and potential future deterioration—ensuring reliable protection for critical infrastructure.
Product Highlight: Resimac 208 Ceramic UW
- Solvent-free, high-build epoxy coating.
- Designed for underwater and tidal zone applications.
- Cures at 5°C (41°F), ideal for cold, wet conditions.
- Applied at 750 microns to 1mm thickness in a single coat.
- Delivers exceptional resistance to saltwater corrosion and abrasion.
- Suitable for use on metallic and concrete surfaces with minimal surface preparation.
Products Used in Resimac SA Mining Conveyor Roller Repair Solution.
Partner with Resimac SA.
With extensive experience and a focus on innovation, Resimac SA is your trusted partner in the power generation industry. Our advanced coatings are designed to protect your assets, enhance efficiency, and reduce operational costs.
