Innovative Composites & Industrial Coatings
Repair Protect Upgrade
Case Study:
Chemical Tank Farm Repair Solution.
Chemical Tank Farm Repair Solution: 503 SPEP and 511 UCEN.
The Problem: Chemical Attack on Concrete.
Tank farm (bulk liquid storage terminals) containment areas face one of the toughest challenges in industrial environments, constant exposure to chemical leaks and spills. Left unprotected, concrete substrates quickly deteriorate, leading to costly repairs, environmental hazards, and downtime for essential operations.
The Agitation: The Cost of Inaction.
Without the right protection, chemical damage spreads fast. Cracks, erosion, and leaks not only weaken the structural integrity of the containment area but also create compliance risks with strict environmental regulations. For this project, the concrete needed a robust, high-performance repair solution.
The Solution: A Proven System with 503 SPEP and 511 UCEN.
To deliver long-lasting chemical resistance, the repair began by removing the top layer of contaminated concrete using grit blasting and hand-held grinders.
Priming for Protection.
All prepared surfaces were primed with 503 SPEP, a fast-curing, low-viscosity primer, applied by brush and roller to a wet film thickness of 150 microns. This ensured deep penetration and sealing of the concrete substrate.
Building the Barrier.
Once primed, the surface was reinforced with two coats of 511 UCEN, a chemical-resistant coating, applied by brush, roller, and squeegee at 400–500 microns per coat. This created a seamless, durable barrier capable of withstanding aggressive chemical exposure.
Securing the Future.
With this dual-system application, the tank farm’s containment area is now protected against future chemical leaks and spills, ensuring both operational reliability and environmental compliance.
Learn more about the products used in this project:
Chemical Tank Farm.
A chemical tank farm is an industrial facility composed of many large storage tanks designed to safely contain bulk volumes of liquid chemicals. Also known as bulk liquid storage terminals, they are critical infrastructure used for holding raw materials, intermediate products, and finished products before distribution.
Key features of bulk liquid storage terminals:
Multiple tanks: A tank farm is defined by its use of multiple tanks, which can vary in size and type depending on the chemicals they hold. The tanks are typically located above ground and may be cylindrical or spherical.
Storage and transfer: Tank farms are essential hubs for receiving, storing, and transferring chemicals via pipelines, tanker trucks, or railcars. They are often located near refineries, ports, or chemical manufacturing plants.
Materials stored: The substances stored at chemical tank farms include:
Industrial chemicals such as solvents and acids.
Agricultural chemicals like fertilizers and pesticides.
Petroleum products such as crude oil, gasoline, and jet fuel.
Food products like edible oils.
Safety and containment: Due to the hazardous nature of many stored chemicals, safety is a paramount concern. Tank farms incorporate strict safety measures and environmental regulations, including:
Secondary containment: Tanks are placed within containment areas, often surrounded by bund walls, to prevent leaks and spills from contaminating the surrounding soil and water.
Emergency response: Facilities are equipped with robust fire prevention and suppression systems and comprehensive emergency response plans.
How a chemical tank farm functions.
The operation of a chemical tank farm (bulk liquid storage terminals) typically involves a coordinated process of receiving, storing, and distributing materials:
- Receiving product: Tankers, railcars, or pipelines deliver the bulk liquid chemicals to the facility.
- Storage and handling: The chemicals are transferred to the appropriate storage tanks, which may include mixing or blending operations. During storage, facilities continuously monitor tank levels, pressure, and temperature.
- Quality control: Some products require settling time and quality testing before they are ready for market distribution.
- Distribution: The chemicals are distributed to customers via transportation like tanker trucks.
Partner with Resimac SA.
With extensive experience and a focus on innovation, Resimac SA is your trusted partner in the power generation industry. Our advanced coatings are designed to protect your assets, enhance efficiency, and reduce operational costs.
